Tornos: setting the course for the future at EMO Hannover 2017

Globally renowned Swiss machine tool manufacturer Tornos will be among production technology leaders setting the course for the future with Industry 4.0 solutions at the EMO exhibition from September 18th to 23rd in Hannover, Germany.

Tornos’ future-shaping workflow solutions to be premiered at EMO Hannover 2017 will perfectly illustrate the Moutier, Switzerland-based Tornos’ brand promise, ‘We keep you turning’. This will be demonstrated with an intriguing array of innovations that enable manufacturers to take a step further toward Industry 4.0. Tornos workflow solutions to be presented include the all-new, SwissDECO 36T multitasking automatic lathe; an all new automation cell; and an ongoing live introduction of its Industry 4.0-enabling TISIS process monitoring software.

Visitors to Tornos’ modern, 325sq/m booth D15 in Hall 17 will discover why manufacturers worldwide and across a wide array of industries turn to Tornos for workflow solutions, from machines to software and services.

World premiere: a sneak preview of the future of Industry 4.0

The Tornos stand is the place to get a first look at a state-of-the-art automated Tornos production cell to produce, clean, measure and sort machined parts and when necessary, communicate in-process corrections to each machine (closed loop monitoring). Tornos engineers are working hard behind the scenes on this innovative project in order to perfect its presentation at EMO Hannover 2017.

World premiere: a live look at the future with TISIS

Visitors to Tornos’ stand will also experience TISIS live, with Tornos service engineers analyzing the status of each connected Tornos machine at EMO. TISIS machine communication and programming software is a manufacturers’ portal to the production efficiencies envisioned by Industry 4.0. With TISIS, machine operators get more interactive means of interfacing and intervening to manage unexpected situations. This smart and advanced ISO code editor puts you on the fast track to truly effortless programming and real-time process monitoring. Available in both full and lite versions, connectivity packs and Android or iOS systems, TISIS knows your Tornos machine fleet and can help you decide which machine to use for a specific part and at the same time, enables you to assess each machines options, reduce collisions and related downtime, eliminates the possibility of errors, and enhances your productivity, efficiency and quality. To date, more than 1,000 TISIS licenses have been sold worldwide.

EMO 2017 also marks the world premiere of Tornos’ new SwissDECO multitasking CNC Swiss Type lathe, particularly suitable in very demanding segments such as automotive, medical and dental, electronics and aeronautics due to its enhanced machining and tooling solutions. Direct benefits of the SwissDECO, which will be available in mid-2018, are optimized programming tools and perfectly conceived ergonomics to speed up part programming and shorten machine preparation and setup. This strong 36mm diameter machine integrates a 12-position turret that allows customers to machine the most demanding parts. Seamless integration of options such as the oil mist extractor, chip conveyor, heat exchanger, fire protection system, high pressure pumps or a bar loader is assured.

Aiming to inspire

In addition to those impressive world premieres, Tornos’ EMO 2017 guests are invited to get inspired by several existing solutions. These will include the MultiSwiss 6×16, accommodating workpieces up to 16mm in diameter and 40mm long, with 14 linear axes and seven C-axes. Alongside this, will be the MultiSwiss 6×32 accommodating workpieces up to 32mm in diameter and 65mm long with up to 19 linear axes and 7 C-axes. Productivity on both solutions can be further boosted by the addition of up to 3 Y-axis. This MultiSwiss platform is based on an “all-in-one” concept combines the benefits of single-spindle turning machines with the advantages of multi-spindle machines.

Highly productive, just one MultiSwiss can replace multiple single-spindle lathes while providing more production capacity in less floor space and with fewer operators. Thanks to its motorized barrel, these solutions achieve the same production rates as cam-type machines. Their superb ergonomics incorporate front access and integrated peripherals that make setup a snap. Furthermore, the simplified programming makes it easy for single-spindle operators to get great results. The machine is ultra-dynamic and entirely independent spindles allow angular positioning and optimal speeds in each position. Since each spindle has its own Z axis with hydrostatic bearings, you get flawless finishes and tool life is extended by 30 to 40 percent.

MultiSwiss 8×26 accommodating workpieces up to 26 mm in diameter and equipped with eight spindles. Each position can have up to four tools. The MultiSwiss 8×26 takes performance to a new level in terms of both complexity and productivity. Thanks to its eight highly dynamic synchronous motor spindles and ultra-fast barrel indexing, the new MultiSwiss 8×26 can produce turned parts to help users achieve very high levels of productivity. Its powerful 11-kW motor spindles boast high torque (16.1 Nm) and operate independently to ensure the optimum speed for each operation as well as controlled positioning in operation and counter operation. Reaching speeds of 8000rpm in only a few tenths of a second, these motor spindles make a major contribution to the machine's performance. As an option, the machine can be equipped with multiple Y axes to boost its capability and allow more tools and full control of the Y axis for off center-holes or any specific milling operation. The machine is available in three configurations: without Y axis (entry level); with three Y axes (intermediate); with six Y axes (complete) for the most complex parts.

Also on show will be the SwissNano, the champion for manufacturing Micro workpieces requiring very high precision. The machine has unique kinematics that enable turning, drilling, cutting, deburring, roughing and finishing operations, allowing it to produce two-thirds of watch movement components—from the simple to the most complex. Behind the SwissNano is a machine concept delivering exemplary balance, and its thermal management allows operating temperature to be reached rapidly so that you’re quickly on your way to achieving perfect results. This compact solution offers excellent accessibility for easy setup, and can be used with a fixed/rotating guide bushing—or no guide bushing at all.

Alongside the SwissNano will be the Swiss GT 32 for easily manufacturing the most complex parts. With its very powerful and versatile linear axis kinematics, your operator can work in both main and counter operations with three numerical axes. With its innovative design, good rigidity and a powerful 8,000 rpm spindle, the Swiss GT 32 takes the Swiss-type lathe into a new era and provides a solution to help manufacturers gain a competitive edge in new and lucrative industrial segments.

The Swiss DT 26, an entry level, 25.4 mm machine with five linear axes will also be on show. This extremely powerful machine is designed to easily withstand heavy-duty machining. Its wide machining area optimizes chip flow and its modular tooling zone makes it a snap to mount a thread whirling or polygonal milling device. This easy-to-use, flexible workhorse offers a quick return on investment in today’s demanding business environment.

From the Almac stable will be the Almac BA 1008 HP. Working from the bar and equipped with four frontal spindles, three lateral spindles and two back operation spindles, the machine features a through-spindle cooling system for faster, more precise machining of a wide variety of materials. The Almac BA 1008 HP is completely aligned with Industry 4.0. In addition to having the monitoring functions offered by the TISIS software suite, the machine has an integrated probing system that allows it to automatically correct itself to compensate for tool wear.

The Almac CU 2007 will also be at EMO2017. This gateway to three- and five-axis machining brings together comprehensive standard equipment and combined engineering expertise to create optimal conditions for producing complex workpieces. With its powerful, high-performance 20,000 rpm milling spindle, 60 m/min rapid feed rate and 16, 24-position HSK-E40 tool changer, this solution is also offered with a five-axis configuration and a 40-position tool changer. As a novelty this year, the machine will be equipped with a bar loader, transforming the CU 2007 into a real production machine able to mill, turn and machine the sixth face of parts at a very interesting price/performance ratio.

Visit Tornos at EMO Hannover 2017—and get inspired to seize new opportunities for productivity, quality and profit.

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