Hainbuch Introduces super-strong Maxxos T211 mandrel

At the recent EMO exhibition Hainbuch introduced its latest mandrel system, the Maxxos T211. Responding to industry demands for mandrels that deliver high performance as well as process reliability, the new hexagonal pyramid shape mandrel exceeds the expectations of the modern machine shop.

Instead of the commonly applied round taper configuration, the new Maxxos instigates astounding levels of process reliability, precision and performance. With all the advantages of a hexagonal clamping mechanism, the segmented clamping bushing has an internal hexagon shape that fits perfectly onto the clamping pyramid and enables maximum cutting performance. The lubrication and consistent clamping forces ensure constant production flow for maximum reliability and machine utilisation. Customers that value process reliability and maximum torque transmission will be delighted with the Maxxos T211.

The best for heavy I.D. clamping

Thanks to the hexagonal pyramid clamp, maximum torque transmission can be achieved. In comparison the classic Mando T211 mandrel, the new addition to the Hainbuch line-up generates up to 155% more transmissible torque and up to 57% higher stiffness. This makes it possible to achieve higher machining parameters and consequently improve the yield of finished parts. Greater process reliability is facilitated by the spacious layout between the clamping bush and the clamping pyramid. Even during the clamping process, this design prevents virtually any dirt or contaminants getting onto the surfaces. This significantly reduces the frequency of maintenance tasks such as cleaning and lubrication and the subsequent time required for such non-productive activities.

Overall, the Maxxos T211 mandrel has a clamping diameter range of 18 to 100mm and the clamping areas of each size are designed to overlap. The advantage of this configuration gives users that ability to choose from up to three mandrel sizes depending on the clamping diameter. With the Maxxos, the larger the mandrel; the greater its stability and rigidity. The aligned, segmented clamping bushings have a minimum concentricity of 0.01 mm and can even be supplied in a high precision version.

In summary, the new Maxxos T211 mandrel system is the new standard for customers with stringent manufacturing demands that require the utmost in process reliability and stability. This stability and rigidity is optimised by the spacious layout of the clamping segments that also underpin the high transmissible torque and clamping forces. With clamping diameters up to 100mm and a remarkable concentricity precision of <0.01mm; the new Maxxos T211 mandrel system is the ideal partner for all your clamping needs.

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