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VL 2 DUO Line – Vertical Turning Centers with a Multi-Spindle Manufacturing System

VL 2 DUO Line – Vertical Turning Centers with a Multi-Spindle Manufacturing System
VL 2 DUO Line – Vertical Turning Centers with a Multi-Spindle Manufacturing System

The VL 2 modular vertical turning center provides the ideal machine base for the VL 2 DUO line, perfect for the manufacturing of chucked parts up to 100 mm in diameter. The vertical turning centers are interlinked by a TrackMotion automation system, specially developed for EMAG modular machines. 
To achieve the most compact design for the manufacturing system, the vertical turning centers energy container has been separated from the machine, so that the automation system can be run immediately behind the machining area of the vertical turning centers. 

The VL 2 DUO provides the user with two vertical turning centers that are perfectly coordinated with the automation system. The result is a high-productivity manufacturing system for chucked parts, combined with the flexibility of individual vertical turning centers. 
This variable system allows for dynamic further development, and optimum adaptability with regard to varying manufacturing situations. 

The interlinked vertical turning centers in combination with the TrackMotion automation system and a part storage unit that is accordingly equipped, allow high-productivity manufacturing of medium to high-volume series. 

If required, the entire manufacturing system can be expanded by another modular machine, e.g. the vertical VL 4 H hobbing machine, to create a manufacturing system for gear wheels. The vertical turning center can also be used on its own – the modular design of the vertical turning centers and of the automation system keep all your options open.

 

Technical Data

Chuck diameter, max. mm
in 
160 
6.5 
X-axis travel mm
in 
700 
27.5 
Z-axis travel mm
in 
375 
15 
Y-axis travel (optional) mm
in 
± 50 
± 2 
Main spindle: Power rating at 40 % / 100 % duty cycle kW
hp 
18 / 14 
24 / 19 
Main spindle: Torque at 40 % / 100 % duty cycle Nm
ft-lb 
77 / 59 
57 / 43.5 
Main spindle: Speed, max. 1/min
rpm 
6,000 
6,000 
TrackMotion: Workpiece weight (gripper), max. kg
lb 

11 
TrackMotion: Horizontal travel speed m/min
ipm 
150 
5,906.5 
TrackMotion: Vertical travel speed m/min
ipm 
25 
984.5 
TrackMotion: Stroke in Z (TransLift) mm
in 
450 
17.5 

 

Advantages

  • Modular, compact design of vertical CNC turning centers and automation system
  • VL 2 vertical turning center  with pick-up spindle
  • TrackMotion automation system for optimum parts flow between CNC turning centers
  • Modular vertical turning centers equipped with optional measuring system 
  • Part storage unit for up to 400 blanks for autonomous operation of vertical CNC turning centers
  • Operation with minimal staff for manufacturing system and individual vertical turning centers
  • Machining area of CNC vertical turning centers and automation system are easily accessible
  • Service units of CNC vertical turning centers are accessible at any time
  • CNC vertical turning center can also be used as a single machine
  • Serial production of chucked parts up to 100 mm

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