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VL 4 - Vertical Turning Machines for Chucked Components up to 200 mm in Diameter

VL 4 - Vertical Turning Machines for Chucked Components up to 200 mm in Diameter

Increased flexibility and diverse manufacturing capabilities for both soft and hard machining are two of the major advantages offered by EMAG’s new VL 4 vertical turning machine design. The design of the machine also permits for the easy interlinking of multiple machines, allowing the line automation to be customized to fit the customers’ requirements. The increased flexibility that this vertical lathe allows in the machining of a wide range of chucked components makes it a great option for many different manufacturing functions, in a number of diverse industries.

The modular concept of the VL 4 makes it all possible: the vertical turning machine can be equipped to suit a variety of applications. It is compact in design yet powerful and features an integrated automation solution with the pick-up spindle. The machine base out of the polymer concrete MINERALIT® ensures vibration-resistant machining, an extended tool life and outstanding machining quality. The main spindle is mounted on the front compound slide and carries out the dynamic movements required in X- and Z-axis with an optional Y-axis.

Technical Data

Chuck diameter, max. mm
in 
260 
10 
Workpiece diameter, max. mm
in 
200 
Workpiece length, max. mm
in 
200 
X-axis travel mm
in 
740 
29 
Z-axis travel mm
in 
400 
15.5 
Y-axis travel (optional) mm
in 
± 30 
± 1 
Main spindle: Power rating at 40 % / 100 % duty cycle kW
hp 
25 / 18 
33.5 / 24 
Main spindle: Torque at 40 % / 100 % duty cycle Nm
ft-lb 
280 / 202 
206.5 / 149 
Main spindle: Speed, max. 1/min
rpm 
4,500 
4,500 
Turret tool stations, Qty   12 
Rapid-traverse rate X / Y / Z m/min  60 / 15 / 30 
Speed driven tools 1/min
rpm 
6,000 
6,000 
Torque driven tools, 30% / 100% Nm
ft-lb 
27 / 15 
20 / 11 

 

Advantages

  • Self-loading machine with a pick-up spindle and integrated conveyor belt
  • Tool turret with 12 tool positions (also for driven tools) and very short indexing times
  • All service units are freely accessible and therefore easy to reach
  • MINERALIT® polymer concrete machine base ensures great stability and excellent vibration damping
  • Vertical machining offers ideal downward chip flow conditions
  • The machines can be fitted with a Y-axis in the turret to allow for the machining of complex geometries

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