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VLC 100 GT Machine – Fine Finishing of Chucked Parts up to 100 mm in Diameter

VLC 100 GT Machine – Fine Finishing of Chucked Parts up to 100 mm in Diameter

The VLC 100 GT machine provides the perfect conditions for the highly productive, automated fine finishing of chucked parts up to 100 mm in diameter and can be perfectly combined with EMAG VL 2 / VLC 100 turning machines. This results in extremely compact production systems which can be flexibly adjusted to any machining requirements. Like all machines in the VL / VLC-series, the aim of short idle times and maximum productivity is clear.

Application of the VLC 100 GT Machine

The production of small chucked components often involves very large quantities. In particular, for example, gears, planetary gears, sprocket wheels, cam rings, pump rings and cams are required in millions of units for passenger cars. 

The VLC 100 GT machine has been specially developed for the productive and high precision manufacture of these components. The machine loads itself with a pick-up system and while one component is being ground, the operator or an automation system can place the next raw part on the revolving transport belt, considerably reducing the machine’s downtime.

Technical Data

Chuck diameter, max. mm
in 
160 
6.5 
Swing diameter mm
in 
210 
8.5 
Machining diameter, max. mm
in 
100 
X-axis travel mm
in 
900 
35.5 
Z-axis travel mm
in 
375 
15 
Main spindle: Power rating at 40 % / 100 % duty cycle kW
hp 
19.5 / 12.5 
26 / 17 
Main spindle: Torque at 40 % / 100 % duty cycle Nm
ft-lb 
75 / 48 
55.5 / 35.5 
Main spindle: Speed, max. 1/min
rpm 
6,000 
6,000 
Main spindle: Spindle bearing dia., front mm
in 
80 

 

Advantages

  • Machining area can be freely configured: tool block holder, internal grinding spindles, external grinding spindles
  • Complete machining in a single clamping operation = Maximum precision
  • Combined production processes = Hard turning and grinding on a single machine
  • Integrated automation, short distances = Minimized chip-to-chip times
  • Vertical machining = Chips fall downward unhindered
  • Small footprint = Operation of multiple machines taking up minimum floor space
  • Optimum accessibility = Quick machine set-up
  • Identical basic machines for various production tasks = Standard operation and parts programming

 


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